Showing posts with label Seacraft Design. Show all posts
Showing posts with label Seacraft Design. Show all posts

Friday, June 26, 2020

WIFL CHRISTENINGS - PART II


Fortunately many good photographers were on hand
when the Arni J. Richter was christened at the Island
dock May23, 2003.  This one was taken by Bruce McKay
and captured the Island Festival Chorus, led by Dan Hansen, 
 and the Festival Orchestra, led by Stephen Colburn.
Detroit Harbor, Washington Island -

We've covered considerable ground reminiscing about Washington Island Ferry Line christenings.  Our previous blog (June 23) brought us to the ferry Washington's christening in June 1989.

The Washington design was much different than any previous WIFL ferries by incorporating a large upper deck, and a "sun deck" above that, supported by both the side curtain structure and the pedestal - or trunk - located at the vessel centerline.  Fore and aft stairways offered access to upper deck spaces, including the pilot house that was elevated several feet above the passenger deck for best pilot visibility.  As with any design, kinks needed to be worked out.  Those that could not, or would not, accept modification became something we've gotten used to over time.

As an example, the 100-ft. auto deck length allows a rather easy five vehicles per lane, with four lanes, for a total of 20 vehicles.  If there are a good number of small cars, that totalcould be increased to 21 autos without too much strain.   However, those lanes squeezed alongside the center trunk tended to be narrow.  When loading large or bulky vehicles, two cannot be parked side-by-side.  Large campers, straight trucks, or semis would automatically reduce vehicle capacity in those lanes.   For semi trucks it is often a tricky maneuver to get the truck's last set of wheels as far outboard as possible, so that rear sets of wheels will track through the ramp opening during the unloading process.  Overhead dimensions were meant to accommodate standard semi trailer heights, but we soon found out that many newer over-the-road trucks pushed 70 feet in length and occasionally exceeded 13'-6" in height.  Sprinkler heads located on the main deck overhead have often been raked by those high trucks, requiring replacement.

But overall, this ferry proved to be a great addition to the fleet.

Ferry Arni J. Richter

After the one-time experiment with a center pedestal design on the Washington, in 2002 we began considering a new ferry design that reverted back to a main deck superstructure, this one tucked as tightly to starboard as possible.   This enclosure included a main deck passenger cabin, a unisex head, fore and aft stairs, an engine room access - all within that starboard structure.  While there would be two car slots forward and to starboard, the remainder of the vehicle deck had ample width for three lanes, 104 ft.  x 10-ft. width, each lane.  Vehicle loads could now consistently reach 18 units, even when a couple of straight trucks, boats on trailers, or campers boarded the ferry.

A most important feature of the new Arni J. Richter was its intended use in winter. Adequate cabin and pilot house heat (also AC), insulation and tight windows, helped support that.  Main propulsion would require ample horsepower, with stout framing, heavy propeller shafts, and stainless, ice-class propellers. Heavy rudders followed behind them.

Naming the 2003 ferry for its owner and president of many years was a foregone conclusion.  Arni Richter and his father, Carl, had purchased two wooden ferries in 1940 from William Jepson.  Over 60 years later, Arni was still intimately involved with the company, and he offered many suggestions in design and detail (some taken, some not!).  We had the extensive background and expertise of the Tim Graul Marine Design team, and that helped in designing a vessel we needed, one we intended to operate for many decades in these waters, for four seasons of the year.  Tim and his staff had already engineered many modifications on each of our existing ferries. This new ice breaker would receive their input of experienced ideas.  (Mark Pudlo, naval architect, would later purchase TGMD when Tim Graul retired, and continue his services under Seacraft Design, in Sturgeon Bay.)

The christening ceremony was held at the Island ferry dock May 24, 2003, after the boat had been delivered to WIFL, and it was attended by a largest crowd of any christening ceremony to date, some especially invited, but most just Island people who "showed up" to witness the event.  The series of photos below capture a good part of that day's crowd.

Someone photographed the crowd during the AJR
May christening.  How many people can you
identify in the photos? (unknown photographer)
The Island Festival Choir, led by Dan Hansen, sang, and members of the Island Music Festival orchestra accompanied them, besides playing several other numbers.  Island school children had been invited earlier to participate in a coloring contest.  An original poem about the new ferry Arni J. Richter was read by Bill and Liz Jorgenson's son, Dale.













After nearly an hour of remarks, music and testimonials on the new ferry's future, Arni stepped to the side gate and smashed the bottle to christen his own vessel.  (A second swing of the bottle was required to do the job!)


Arni J. Richter christens the Arni J. Richter.
(photo by Bruce McKay)
For these past 17 years, the ferries Eyrarbakki, Robert Noble, Washington and Arni J. Richter have been essential in carrying people, vehicles and cargo on a daily basis across the Door.  During the latter years of that time span summer traffic gradually increased, with long lines building at Northport in the mid-day, and the same on the island side in late afternoon.

Our WIFL Board of Directors, after considering several remodeling options, decided to build a new ferry.  Seacraft Design was chosen to provide the engineering and blueprints, and Fincantieri Bay Shipbuilding was selected to build the new ferry.  It would be named Madonna, for delivery in late May, 2020.  That date is now extended into late June, and possibly July, due to parts needed to satisfactorily complete the hydraulic steering system.



The christening ceremony is now scheduled for June 29 at the Fincantieri Bay Shipbuilding yard.  Only a small number of guests will be invited due to COVID-19 pandemic concerns.

More on this event in a few days.

-  Dick Purinton

Friday, September 20, 2019

FERRY VS PICKLE BITES: A PROGRESS REPORT













Detroit Harbor, Washington Island -

CAN A PICKLE DO THIS?

Whether measuring tonnage, life-time benefits, production per round trip, vehicle capacity, icebreaking capabilities, etc., it isn't hard to say which should come out on top:  the ferry, of course!

In the Coolest Thing Made in Wisconsin, an online contest now underway (at madeinwisconsin), the Fincantieri Bay Shipbuilding product entry, a 124-ft. ice breaking ferry for Washington Island Ferry Line, is matched against the GLK Foods LLC packaged pickle product, "Oh Snap! Dilly Pickles."

Vote today, and vote often!  (Daily voting is encouraged.)

Out of a field of 150 Wisconsin product entries, the new Fincantieri ferry for Washington Island emerged as #7 in the popular vote.  In the ensuing round of voting which is now in progress, one entrant is matched product-for-procuct against another.  This bracket match-up pits the ferry vs.  pickle bites.

Each bracket winner will be announced Monday at noon, and by Tuesday morning new pairings featuring the Elite Eight will be posted online, and a new week of voting starts all over again.  By Oct 8, as elimination voting continues, the winner will be announced.  What will the prize be?  Product recognition by the public will certainly be a side-benefit.   Perhaps a plaque for the shipbuilder, Fincantieri?  The prize remains to be seen, but from the point of product usefulness and community pride...this Door County product made for daily use in Door County...should motivate us to vote for our local shipbuilder and the ferry product that will become the Madonna.

Adding to the local, Door County, Wisconsin picture of support for the new ferry project is Seacraft Design, a firm that provides blueprints and engineering support necessary for construction of a ferry product that meets, or exceeds, federal standards for a vehicle/passenger ferry.

Of course, many materials and products are sourced that make up a ferry of this size and complexity. We can say with pride that Caterpillar diesels will be provided by FABCO of Green Bay, Wisconsin. The transmissions, or reduction gears, will be provided by Twin Disc of Racine, Wisconsin.  Northern Lights generators will be supplied through distributor Burger Boat Company of Manitowoc.  Stainless propellers and shafts are on order from Kahlenberg Bros. of Two Rivers, Wisconsin.  And so on.  Many, many products and services contribute to the overall vessel that will be the ferry Madonna, a product capable of carrying people, vehicles and cargo across Death's Door waters, in all seasons of the year, for decades to come.

Naval Architect Mark Pudlo, principal at Seacraft Design, working
on 
structural details for new ferry.  Engineering calculations and design
solutions must follow
 approved shipbuilding practice, with
materials and construction methods meeting U.S. Coast Guard
specifications. 
Seacraft plans and blueprints must
be readily understood
 and provide detailed guidance to  
Fincantieri Bay Shipbuilding workforce.  As an architect with
Tim Graul Marine Design for many years, Mark helped in

design or modifications for each Washington Island ferry
at some point in his career.











Construction progress of the new Washington Island Ferry Madonna continues on schedule, with framing and main deck erected in an inverted position on a jig.  Bulkheads, flat bar and angle stiffeners provide definition to the hull plates.  Nearly all shipbuilding thus far on the ferry is within Fincantieri Bay Shipbuilding's largest shed, out of the weather and adjacent to the computerized burning machine. Skilled tradesmen, welders and fitters in particular, assemble marked pieces in an orderly, rapid fashion.

Earlier this week shipyard representatives visited Washington Island to examine finish work on the ferry Arni J. Richter, built at the Bay Shipbuilding yard sixteen years ago, in order to determine how best to accomplish several of the later task requirements, such as painting and wiring.  Modern paint methods require specific temperature ranges for application, with critical timing between coatings for best bonding results.  It's also imperative that as much welding is completed as possible, in order to avoid burning of and disturbance of the coating.

First bulkhead being set (bulkhead #9).  Bulkheads are key components that not only
strengthen the ship but divide it into several watertight compartments, key to vessel flotation
should shell plating be penetrated or compartments become flooded, for any reason.
(Steve Propsom, Fincantieri Bay Shipbuilding photo taken Friday, Sept. 20)

In the photos below, taken by Steve Propsom, Fincantieri Ship Building's Project Supervisor, the machine shop holds completed rudder stocks with Thordon bearings, and propeller shaft stern tubes. These parts await installation at a later date when hull construction is well along.  Another shot shows the ferry deck's underside, and the beginning of fuel tank fabrication.  The fuel tank, which will hold just under 10,000 gallons of fuel, will have enough capacity to accept a tanker load of fuel with a cushion of 2,000 gallons.  In another photo, welders and fitters assemble deck plating with stiffeners.

The process continues - regardless of the contest - with two workshifts advancing the process.
    -  Dick Purinton





Journeyman Welder, 1st Shift, Bill Bowman, operates a welding
machine, sub-arcing a frame together.  (Jim Legault photo)






































Friday, September 6, 2019

MADONNA - EARLY PROGRESS REPORT




So, what are we looking at?  Inside the fabrication building, largest on the
Fincantieri Bay Shipbuilding property, a construction jig is set and ready to receive
cut plates that will make up the new ferry's structure.


Detroit Harbor -

The ferry Madonna project is now underway, and plates recently cut are stacked and await assembly on the jig in the background of the above photo.

An automated welding machine with capabilities of multiple welding passes is fastening flat bar stiffners to large plates, bulkheads that will define below-decks compartments, giving them structural strength and definition.  Madonna Project Supervisor Steve Propsom took the photos shown here on Sept. 4th to document the production process.


An automated machine, IMG, simultaneously welds
stiffener bars to the flat plate, providing strength,
eliminating flexing.  (All photos by Steve Propsom,
Fincantieri Bay Shipbuilding of Sturgeon Bay)
 Plates are marked as they're cut, enabling easy and positive identification in the assembly process.
Hull curvature can be seen on the far edge of the plate being welded.

The 124-ft. x 40 -ft. ferry is scheduled to be completed and delivered by June 1, 2020, for placement in service shortly thereafter.


MADONNA PROJECT COMPETES IN "COOLEST THING MADE IN WISCONSIN" CONTEST

Followers of the Fincantieri Bay Shipbuilding construction project will be able to add their support for the "Coolest Thing Made in Wisconsin."  This competition is sponsored by the Wisconsin Manufacturers and Commerce and Johnson Financial Group.

Entrants must first qualify for the contest voting.  Fincantieri recently received word that their submission of the Madonna project qualified them for the first round of voting, open from September 9-15.   You can cast your vote online during that time period at:    madeinwis.com         

If the first round of voting proves successful, then join in a second round of voting that will narrow the sixteen finalists to eight, and so on, until a winner is determined.   Below is the competition time table:

August 12-30           Nominations accepted.    (Successful!)
September 9-15        Popular Vote to determine the field of 16 finalists
September 16           Announce the Top 16
September 17-22      First Round of the Bracket    
September 23           Announce the Top 8
September 24-29      Second Round of the Bracket
September 30           Announce Top 4
October 1-8              Final Round of Voting
October 8                 Winner Announced

Not only is this ferry project a unique contest entrant, given it's size and complexity, it carries with it significant historical and cultural meaning for Wisconsin, for Door County, and for Washington Island, and for the thousands of people who visit or live here, and who will in the future rely on the finished ferry product to transport them, their vehicles and essential goods, across Death's Door waters.   

We hope enthusiasm for this project carries well beyond Fincantieri Bay Shipbuilding and Washington Island Ferry Line, and SeaCraft Design, to be joined and supported by thousands of members of the general public.  Keep the above dates in mind, and please spread the word!  

Vote:  madeinwis.com  

 - Dick Purinton  

Tuesday, May 14, 2019

NEW FERRY PROJECT: MADONNA



Several winters ago, the approach to Northport Pier's south ramp was
extended.   Work is presently underway to install new ramp sections
to provide an easier grade for vehicles boarding and exiting ferries.


Detroit Harbor, Washington Island -

In addition to extensive pier modifications to meet the challenges of Lake Michigan's high water levels, on top of typical spring tasks of fitting out, painting and dressing up of each ferry before the summer season begins in earnest, Hoyt Purinton and Rich Ellefson, Ferry Line President and Vice President, respectively, have been busy pursuing a major Company goal:  planning a new ferry.

Monday morning, May 13, a contract agreement to build a new auto / passenger ferry was signed with officials of Fincantieri Bay Shipbuilding (formerly Manitowoc Bay Shipbuilding) in Sturgeon Bay.  This new ferry will be christened MADONNA and will measure 124 x 40 x 10-8.  With heavy structural members and shell plating, this ferry will be capable of winter ice work.  Its dimensions will provide a platform for up to 24 autos in the summer, when demand for capacity is greatest.   Upper deck, outdoor seating and a climate-controlled mezzanine deck cabin will provide accommodation for up to 150 passengers.  Restrooms will be located on both the Main Deck and the Mezzanine Deck.

The Sturgeon Bay shipyard, which also constructed the Eyrarbakki (1970) and the Arni J. Richter (2003) will place the order for steel, and the Ferry Line will finalize an order for a pair of (owner-furnished) CAT-C32 diesels with Twin Disc transmissions.   All vessel construction will take place indoors, within the yard's large fabrication shed.  A late-spring launch is anticipated, to be followed by finish work, fitting out, sea trials and U. S. Coast Guard approvals, with an estimated delivery date of the new ferry for late May 2020.

Profile drawing of ferry MADONNA by Seacraft Design, Sturgeon Bay, Wisconsin.
   

A vessel's name can be of lasting importance, and so the choice ought to be made with care!  Following is a brief background behind selection of the name MADONNA  for this newest ferry.


                   MADONNA - New Washington Island Ferry 

Schooner Madonna was owned and sailed by Ole Christiansen, and many
Island men, including Ole's sons, were crew, from 1895 through the 1914
season. It was then abandoned in Detroit Harbor.


A new ferry vessel will soon be added to the Washington Island Ferry Line fleet.   A contract has been signed with Fincantieri Bay Shipbuilding, Inc. of Sturgeon Bay, with delivery scheduled for late May 2020.  When placed in service, this ferry at 124’ loa x 40’ beam x 10’-8” draft will become the largest, with the most deck capacity, of any vessel in the Ferry Line fleet.

Prior to being placed in service, she will be christened Madonna, a name taken from the schooner that frequently sailed from Washington Island harbors over 100 years ago.  The name has significant historical and cultural connections.  

“In choosing the name Madonna, Mary Jo and I wish to recognize the Island’s maritime ties with the schooner Madonna,” Richard Purinton, Ferry Line CEO, announced.  


Two views of Ole Christiansen's Madonna, aground 
and abandoned in Detroit Harbor.  Ole's home was 
nearby, at the south end of Main Road, today the 
Hanlin residence. 
Kirsten and Ole Christiansen and their 
horse "Frank." Photo from Over and Back (1990), 
furnished then by Esther Waal, Christensen daughter.
MADONNA, sailing career ended.  Taken by a Koken
family photographer from perspective of the
Kalmbach/Koken property (Circa 1915-1920).
     

“Madonna departs from past ferry christenings in that it is a feminine name.  Increased recognition and emphasis on respect for women makes this name—Italian for “my lady”—fitting and just.  It is impossible as well to consider the nameMadonna without its direct reference to the Mother of Jesus and her image as venerated by Christians, scholars and artists over the centuries.   She will become a great addition to the Ferry Line fleet.”  

The original schooner Madonna (76 GT) was built in 1871 by the Aylward shipyard of Milwaukee.  She measured nearly 80 feet length overall, with a 24-ft. beam and 6-ft. draft, centerboard up.  She was a frequent sight in Island harbors, loading sawn lumber, cordwood and Island agricultural products, such as potatoes.  Her cargoes were transported to major ports along the Lake Michigan shoreline. Her captain, and Madonna’s second owner, was Ole Christiansen (b.1861 - d.1937) who emigrated from Norway at the age of 20 with his wife and one child.  Ole became an Island resident and an entrepreneur.  

An example of the enterprise of Ole Christiansen and his schooner can be found in one Door County Advocate entry of 1895:

   The schooner Madonna just came off the stocks last July, after a thorough rebuild, but still Capt. Christianson (sp.) is finding something to do on her this spring in getting her ready to battle with the wind and waves.  The Madonna is the packet that was entitled to carry the broom last season out of this place.  From the first of August till the middle of November she made trips to Sheboygan, Milwaukee and Chicago, most of them during the heavy weather prevailing last fall and cleared for the owner about $300.  This is a grand record in comparison to the rest of the fleet, some making from eight to fifteen trips only during the whole season of ’94 and consequently coming out behind financially.  As the Capt. thinks of getting a square sail and raffle next season for his ship we would advise him to rub her bottom well before starting with some non-combustible stuff, as the terrific friction might ignite the planks, and—well—be careful, Ole. 

Christiansen built a pier on Jackson Harbor’s NE rim from which he shipped timber products.  Later, Ole maintained a small shipyard with marine railway where he hauled vessels.  He also repaired vessels and motors. His shipyard was adjacent to the structure known today as the “Standard Oil” pier.  Ole's family home was near the south end of Main Road where he established a sawmill and a machine shop.   A small rowboat moored to a nearby dock on Detroit Harbor provided him with access to his own Madonna, as well as other vessels requiring his services.

It was in Detroit Harbor’s shallows, late in the year 1914, that Madonna was abandoned and stripped of useful hardware, her sailing days over.   Over the subsequent 43 years the derelict Madonna deteriorated, until in1958 above-water remains were burned. 


This model was commissioned and then dedicated in Trinity Lutheran
Church during the tenure of Rev. James Reiff.
  

A six-foot long model of the Madonna by model maker Donald Gospodarek of Institute, commissioned for Trinity Lutheran Church, was dedicated in August of 1981 and then suspended from the church nave.  Such practice of displaying a vessel model was common in Scandinavian churches, for intercession and blessings on those who sail and those who depend on maritime commerce for trade and transportation.  It was also a memorial to Kelly Jess, young son of Karen and Butch Jess, who died of cancer a short time earlier.  The model continues to honor the Island’s maritime past.



A plaque mounted  on the north wall of the church reads:   

The schooner “Madonna” is dedicated to the glory of God; the memory of Kelly R. Jess, and in grateful appreciation for the lives of all Island seafarers, past, present and future.

   The “Madonna” was built by the Aylward Shipbuilding Company of Milwaukee in 1871. A sturdy vessel, “Madonna” was 72 feet long at the water line, and weighed 76 tons (gross).  Her beam was 24 feet, with a 6-foot draft (with the centerboard up).

   The “Madonna” was owned and operated by Norwegian immigrant Ole Christiansen and tramped around the Great Lakes carrying cargoes of opportunity such as fruit, pulp wood, fish, dry goods and salt.  Gallant to the end, “Madonna” finally sank in Detroit Harbor in 1915.

  The model of the “Madonna” was constructed by noted Great Lakes Model Ship Builder Donald Gospodarek of Door County. This splendid remembrance of God’s love for his people was generously donated by:

                                               The Orville Jess Family
                                           Dr. and Mrs. Joseph D. Weldon
                                           Professor and Mrs. Martin Marty
                 
 End -  Dick Purinton, ferrycabinnews blog